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We focus on transforming your industrial design concepts into mass-producible precision forming carriers. By integrating digital twin simulation technology with micron-level processing techniques, each set of molds undergoes a complete value chain from topology optimization, thermal balance simulation to multi-axis linkage cutting. Our services cover areas such as lightweight components for automotive power systems, precision structural parts for 3C products, and medical-grade dust-free injection molded parts, providing full-process technical management from DFM manufacturability analysis to mold life prediction.
1. Intelligent iterative system
It is equipped with an internal mold health monitoring module, which collects real-time data on mold temperature, pressure, and the frequency of mold opening and closing. Through edge computing, it predicts maintenance nodes, reducing unplanned downtime by 73%. Each set of molds is delivered with a dedicated digital file, recording 136 process parameters such as the heat treatment curve of steel and the compensation value for electrode wear, ensuring traceability of the life cycle.
2. Materials Genetic Engineering
In collaboration with special steel mills, a dedicated mold core steel grade was jointly developed, which increased the thermal fatigue life by 40%. The flow channel system adopts beryllium copper alloy inserts to achieve a temperature control response speed of less than 3 seconds per ℃ for the cold and hot flow channels.
3. Collaborative cost reduction mechanism
We offer a bundled service solution of "mold + mass production", and at the same time open the interface for optimizing process parameters, allowing customers to send engineers to participate in mold testing and parameter adjustment, thereby shortening the process curing cycle.
Product transportation
Protection plan
Grade L1: Hexagonal wooden box packaging, shock-absorbing airbags are added to the bottom support, and silicone humidity indicator cards are placed inside the box
Level L2: External steel frame reinforcement, key edges use honeycomb aluminum profiles for anti-collision, and the total load-bearing capacity test reaches 5 tons per square meter
Logistics options
- Standard land transportation: Deppon/SF Express heavy cargo, 13-meter flatbed truck direct delivery, covering the domestic 48-hour economic circle
- Express air freight: China Southern Airlines Cargo A cabin, mold data is sent in advance to the destination port customs, achieving immediate customs clearance upon arrival
- International intermodal transport: Maersk Flat Rack, providing EIR terminal receipts and full lead seal tracking
Product specification
The core parameters of the configuration items can be upgraded optionally
Mold frame system: Longji standard mold frame /HASCO/DME European standard mold frame
Moren steel: S136R (pre-hardened to HRC48), Hitachi DAC55 or Uddeholm ORVAR
500,000 molding cycles (regular maintenance)
The temperature control channel features 12 circulating waterways with a temperature difference of ±1.5℃, 16 channels, and a mold temperature control machine linkage interface
The ejection structure round ejector pin Φ2.0-8.0mm
The runner form is a cold runner and a hot runner system
The fit clearance of the guide column and guide sleeve with positioning accuracy is 0.01mm. The ball guide sleeve and conical surface are precisely positioned
Surface treatment: Cavity polishing, texture etching (VDI 3400 standard)
Document delivery: 2D/3D drawings + steel quality guarantee certificate, mold flow analysis report
We focus on transforming your industrial design concepts into mass-producible precision forming carriers. By integrating digital twin simulation technology with micron-level processing techniques, each set of molds undergoes a complete value chain from topology optimization, thermal balance simulation to multi-axis linkage cutting. Our services cover areas such as lightweight components for automotive power systems, precision structural parts for 3C products, and medical-grade dust-free injection molded parts, providing full-process technical management from DFM manufacturability analysis to mold life prediction.
1. Intelligent iterative system
It is equipped with an internal mold health monitoring module, which collects real-time data on mold temperature, pressure, and the frequency of mold opening and closing. Through edge computing, it predicts maintenance nodes, reducing unplanned downtime by 73%. Each set of molds is delivered with a dedicated digital file, recording 136 process parameters such as the heat treatment curve of steel and the compensation value for electrode wear, ensuring traceability of the life cycle.
2. Materials Genetic Engineering
In collaboration with special steel mills, a dedicated mold core steel grade was jointly developed, which increased the thermal fatigue life by 40%. The flow channel system adopts beryllium copper alloy inserts to achieve a temperature control response speed of less than 3 seconds per ℃ for the cold and hot flow channels.
3. Collaborative cost reduction mechanism
We offer a bundled service solution of "mold + mass production", and at the same time open the interface for optimizing process parameters, allowing customers to send engineers to participate in mold testing and parameter adjustment, thereby shortening the process curing cycle.
Product transportation
Protection plan
Grade L1: Hexagonal wooden box packaging, shock-absorbing airbags are added to the bottom support, and silicone humidity indicator cards are placed inside the box
Level L2: External steel frame reinforcement, key edges use honeycomb aluminum profiles for anti-collision, and the total load-bearing capacity test reaches 5 tons per square meter
Logistics options
- Standard land transportation: Deppon/SF Express heavy cargo, 13-meter flatbed truck direct delivery, covering the domestic 48-hour economic circle
- Express air freight: China Southern Airlines Cargo A cabin, mold data is sent in advance to the destination port customs, achieving immediate customs clearance upon arrival
- International intermodal transport: Maersk Flat Rack, providing EIR terminal receipts and full lead seal tracking
Product specification
The core parameters of the configuration items can be upgraded optionally
Mold frame system: Longji standard mold frame /HASCO/DME European standard mold frame
Moren steel: S136R (pre-hardened to HRC48), Hitachi DAC55 or Uddeholm ORVAR
500,000 molding cycles (regular maintenance)
The temperature control channel features 12 circulating waterways with a temperature difference of ±1.5℃, 16 channels, and a mold temperature control machine linkage interface
The ejection structure round ejector pin Φ2.0-8.0mm
The runner form is a cold runner and a hot runner system
The fit clearance of the guide column and guide sleeve with positioning accuracy is 0.01mm. The ball guide sleeve and conical surface are precisely positioned
Surface treatment: Cavity polishing, texture etching (VDI 3400 standard)
Document delivery: 2D/3D drawings + steel quality guarantee certificate, mold flow analysis report
